CADFEA

The Digital Bike Lab

A high-efficiency simulation service for structural assessment of bicycle frames and components.

FEATURES – HOW IT WORKS

You provide us with a CAD model as a STEP file and a few key parameters (e.g. system weight, intended bike category). Then we get to work, set up the simulation environment and run the simulation of selected loadcases. Afterwards, we present the results live (in-person) or via call and provide a thorough documentation.

The Digital Bike Lab is built around a two-part modular structure to ensure clarity, efficiency, and scalability. At the core: a standardized, automated process that evaluates strength, stiffness, and safety – with clear documentation, transparent pricing, and fast turnaround. Every project starts with the Baseline FEA Package. Once the baseline is complete, a range of targeted add-ons can be booked depending on the project goals.

IMPROVING THE RIDE FOR

 

Plan Your Project with the Digital Bike Lab

The Digital Bike Lab offers a modular simulation service tailored to your frame design, performance targets, and development phase.

Whether you’re looking for information about our service modules, pricing, or a complete FEA development project – tell us about your project!

Complete the contact form and we’ll contact you directly to discuss your project, answer your questions, and recommend the most suitable services.

✔ Learn about available service modules
✔ Request pricing and lead times
✔ Discuss your engineering challenge
✔ Receive a non-binding project quotation

GET IN TOUCH

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Frequently asked questions

What are the main benefits of the Digital Bike Lab?

The Digital Bike Lab gives OEMs fast, cost-effective access to expert-level structural simulations. It enables early design validation, reduces prototyping cycles, and shortens time to market by providing actionable insights on strength, stiffness, safety margins, and optimization potential.

What do I need to provide to start a project?

A 3D CAD model of the frame or component, basic geometry data, system weight, and loadcase definitions (via a simple input form that Radiate provides). We take care of the simulation setup & the rest.

Which types of bikes or frames can be analyzed?

All categories: hardtail, full-suspension, cargo, and special concepts. The complexity and loadcase selection are adapted accordingly.

Which standards are covered?

We follow the relevant norms such as EN 15194 and offer the possibility to define custom loadcases.

What does the FEA baseline analysis include?

The Baseline FEA includes norm-based loadcases, structural assessment (strength, stiffness, hotspots), basic design optimization options, and a results report with recommendations.

Can welds, fatigue or detail zones be analyzed too?

Yes. Add-on modules are available for weld seam evaluation, sensitivity studies, design iterations, and dynamic impact loadcases.

How long does a typical Digital Bike Lab project take?

Most FEA baseline projects are completed in 5 working days. Add-ons may require more time, depending on the scope.

How is pricing structured?

Fixed pricing per bike category and loadcase set. Add-ons like weld seam analysis or design loops can be added as needed. Pricing details are available by creating a log in and using our Project Configurator.

Can I use the results for product certification or supplier briefing?

Results are documented in a professional engineering report and are suitable for internal design decisions, supplier communication, and risk evaluation.

Do I need simulation software or in-house engineers?

No. The Digital Bike Lab is a complete external service. You get expert-level simulation results without any software investment or training.

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